I second that. I used part of your process (produce to BD) and figured some out on my own. The final output was very high quality with reasonable compression.
- Import AVCHD clips into PD7 and save project files for each chapter
- Make all edits / changes needed on a per chapter basis
- Produce each chapter to BD format using the highest quality settings. Just chew up a ton of disk space but keep as much quality as possible.
- Down convert each chapters BD file to MPEG-2 DVD using FFMPEG. Getting the settings right for FFMPEG so PD7 would use SRVT was a nightmare as many of the output formats would cause PD7 to re-render the content causing quality degredation and bloated output. SRVT can be very finacky about the container of the MPEG stream and even the bitrate of the stream.
- Import the FFMPEG clips into a new PD7 project (each clip is now a DVD quality chapter). Add chapters to the project and create the final DVD using PD7's wonderful DVD menu builder. If done correctly, PD7 will just create VOB files out of your MPEG clips and layer on the DVD menu.
- I produce the final DVD to a disk file so I can use DVD burning software to create the final DVD's.
Doing things in chapters and ensuring that SRVT was utilized in the final DVD production was the only way I could control how much video I put on each DVD disk. I could then adjust the compression used on a per chapter basis to either fit those 10 extra minutes onto a disk or choose 4 GB or 8 GB DVD's.
I would recommend much of the same process to anyone doing a large project with or without using a 3rd party encoder for the MPEG-2 DVD production.
Intel Core 2 Quad, 4 GB DDR2 RAM, Vista 64 bit, ATI Radeon HD 3850, Canon HF100