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Since you indicated rather universal on several machines, menus, and PD versions I just tried "Burn to disc" with a 8.5GB AVCHD project with menu in PD18 on a current WIN10 platform and it appears to burn fine for me. I had the disc nearly full as you can see in attached pic.
If you have chapters defined, you might delete them and see if it works then, if so, redefine them and try again or just use the folder approach.
Jeff
Thank you, What you said made me think about timing. I have been making these for some time and suddenly stopped working. So I went back and remade the last good one from march 29th, it finished successfully, These are single video services, and the menu page on these single service ones are only for the cover with motion thumbnail.
So I am looking for something that changed between March 29 and April 9. On April 9 it failed and I just switched and made a BluRay instead. And it has been happening ever since except today when I did the March 29 service again. Something tells me it is in the video some how and the video menu as It finishes fine with out a menu. I did a lot of stuff yesterday so maybe I should try again before I jump on that wagon.
Thanks for your help. It also gives me a chance to think out loud which helps.